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Ghost Story

I’ve posted about ghosting before, but here’s a quick refresher as I have been asked three times in the past week to help a shop with ghosting problems. A ghost image is an image from a shirt that appears faintly on another shirt (or rarely but sometimes on the back of the same shirt, or around the…

Mis-Print Monday: A Bit of a Stretch

We recently ran a pre-production sample print on this 100% cotton fleece boxer.  Our client was most concerned about achieving a clean print over the seam.  Done.  However, we received a complaint that the ink was cracking at the point of the seam.  We didn’t have any of Rutland’s new Endurance Plus ink on hand…

Misprint Monday – Sometimes It’s the Shirt

Discharge printing is getting more and more popular as a way to produce soft prints on soft shirts. It doesn’t always work. The process is that the discharge agent in the ink combines with water and heat to neutralize the dye in the shirt. The color of the ink then goes into the fabric and there is…

Dye Migration – Testing “Equipment”

Simple is better than nothing. Sometimes you print and the dye from the shirt gets into the ink by the time it goes down the conveyor oven, that nice white ink on a red shirt turns pink. You say, “damn” and you think of something to prevent it, some combination of technique (lower flash and…

Testing Polyester Fabric for Dye Migration – Part One

Ok, you have a shirt and it has some or all polyester content, what do you do? Too many printers I see P & P it. “P & P” is what I call “print and pray” and no matter what religion you do or don’t follow, I would keep prayer out of your printing operation.…

TBT – Mysteries and Ghosts

This is a post that I first did a couple years ago about a disastrous problem called ghosting. Here’s our throwback Thursday version. Ghosting is a bit subtle or is going on hidden to the eye under the printed shirts as you stack them. If you don’t watch it you will have piles and piles…

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